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ENROBING
Marcony
ENROBING
Marcony
A chocolate enrober is a specialized piece of equipment used in the chocolate and confectionery industry to coat various food items with a layer of chocolate, caramel, and cheese.
Waterfall curtain of melted chocolate is formed above the conveyor, ensuring complete coverage of the products passing through
Types of coating For real and or compound chocolate, A mass flywheel feeding or a chocolate pump, Single or double, Full coating, bottom and or top coating. Marcony Machinary - ENROBING
Totally is made of stainless steel Rang from 400mm: 2000mm width. Production capacity from 25kg/h to 200kg/h. Equipped with openable cover of the side door. Air Blower by inverter to control the air speed. Includes a double jacket tank with agitator where chocolate is melted and maintained at a controlled temperature suitable for enrobing
A conveyor belt or wire mesh tensioning device and shaker Powered by 3 motors bottom enrobing motor, mesh belt driven motor and vibration motor. The speed of the conveyor is adjustable by inverter to control the thickness of the chocolate layer Scrapers or blades at the bottom of the enrobing conveyor remove excess chocolate and prevent drips Recirculation system that collects excess chocolate, filters it, and returns it to the chocolate tank for reuse Enrobers offer precise with PLC touch screen panel control over chocolate and water temperature, flow rate, and coating thickness Credibly innovate granular internal sources whereas high standards Energistically scale future-proof core competencies vis-a-vis impactful experiences. Dramatically synthesize with optimal networks.
Types of coating For real and or compound chocolate, A mass flywheel feeding or a chocolate pump, Single or double, Full coating, bottom and or top coating. Marcony Machinary - ENROBING
Totally is made of stainless steel Rang from 400mm: 2000mm width. Production capacity from 25kg/h to 200kg/h. Equipped with openable cover of the side door. Air Blower by inverter to control the air speed. Includes a double jacket tank with agitator where chocolate is melted and maintained at a controlled temperature suitable for enrobing
A conveyor belt or wire mesh tensioning device and shaker Powered by 3 motors bottom enrobing motor, mesh belt driven motor and vibration motor. The speed of the conveyor is adjustable by inverter to control the thickness of the chocolate layer Scrapers or blades at the bottom of the enrobing conveyor remove excess chocolate and prevent drips Recirculation system that collects excess chocolate, filters it, and returns it to the chocolate tank for reuse Enrobers offer precise with PLC touch screen panel control over chocolate and water temperature, flow rate, and coating thickness Credibly innovate granular internal sources whereas high standards Energistically scale future-proof core competencies vis-a-vis impactful experiences. Dramatically synthesize with optimal networks.
- Phone:(+20) 122 478 7889
- Email:[email protected]
COOLING TUNNEL & SLABS
Marcony
COOLING TUNNEL & SLABS
Marcony
It is typically used after the tempering and enrobing processes to set the chocolate or coating quickly and evenly.
Made entirely of 304 stainless steel up to 40mL and 1500mmW on request.
Standard belt speed is variable between 0.50 – 10m\min on request.
Cooling types: Cooling tunnel by air is designed to quickly and evenly cool food products such as chocolates, candies, confectionery, pastries and baked goods quickly and evenly after they have undergone chocolate coating processes. A cooling tunnel machine usually consists of a long, insulated tunnel with a conveyor belt system running through it. The tunnel is divided into different sections, each equipped with cooling units such as blowers or cooling systems to maintain the required temperature.
The blowers circulate chilled air within the cooling tunnel to properly lower the temperature in a short period of time, ensuring even cooling of food products. Cold air continuously is circulated from the middle of the cooling tunnel to both ends of the tunnel..
Regulate humidity levels depending on the specific requirements of the products being cooled. Powered by motor and speed inverter. Equipped with a control panel that allows operators to monitor and adjust parameters such as temperature, conveyor speed and airflow.
Cooling types: Cooling tunnel by air is designed to quickly and evenly cool food products such as chocolates, candies, confectionery, pastries and baked goods quickly and evenly after they have undergone chocolate coating processes. A cooling tunnel machine usually consists of a long, insulated tunnel with a conveyor belt system running through it. The tunnel is divided into different sections, each equipped with cooling units such as blowers or cooling systems to maintain the required temperature.
The blowers circulate chilled air within the cooling tunnel to properly lower the temperature in a short period of time, ensuring even cooling of food products. Cold air continuously is circulated from the middle of the cooling tunnel to both ends of the tunnel..
Regulate humidity levels depending on the specific requirements of the products being cooled. Powered by motor and speed inverter. Equipped with a control panel that allows operators to monitor and adjust parameters such as temperature, conveyor speed and airflow.
- Phone:(+20) 122 478 7889
- Email:[email protected]
TEMPERING MACHINE
Marcony
TEMPERING MACHINE
Marcony
A tempering machine is a specialized piece of equipment used in chocolate production to temper chocolate. Tempering is the controlled heating and cooling of chocolate to specific temperatures in a glossy finish
Components of a Tempering Machine
Water double jacket to melt the chocolate initially then rapidly cool the chocolate after heating An agitation mechanism continuously moves the chocolate to ensure uniform heating and cooling A thermometer monitors the chocolate's temperature Tempering machines feature digital controls and displays for setting and monitoring temperature parameters, agitation speed, and tempering cycles
Manual tempering machines require operators to control temperature adjustments and agitation manually, suitable for smaller operations
Batch Tempering Machines: These machines temper chocolate in batches, suitable for smaller-scale production
Continuous Tempering Machines: Continuous tempering machines operate continuously, allowing for a continuous flow of tempered chocolate, suitable for large-scale production lines Designed for easy access and cleaning with removable lids, drain gate, covers, and internal components.
Water double jacket to melt the chocolate initially then rapidly cool the chocolate after heating An agitation mechanism continuously moves the chocolate to ensure uniform heating and cooling A thermometer monitors the chocolate's temperature Tempering machines feature digital controls and displays for setting and monitoring temperature parameters, agitation speed, and tempering cycles
Manual tempering machines require operators to control temperature adjustments and agitation manually, suitable for smaller operations
Batch Tempering Machines: These machines temper chocolate in batches, suitable for smaller-scale production
Continuous Tempering Machines: Continuous tempering machines operate continuously, allowing for a continuous flow of tempered chocolate, suitable for large-scale production lines Designed for easy access and cleaning with removable lids, drain gate, covers, and internal components.
- Phone:(+20) 122 478 7889
- Email:[email protected]
FAT MELTING TANK
Marcony
FAT MELTING TANK
Marcony
A fat melting tank is a specialized equipment used in food processing particularly in the chocolate and confectionery industry, to melt and liquefy fats and oils.
Typically constructed stainless steel 304 or 316 resistance to corrosion.
Available in various sizes and capacities. Tanks have insulation layers to maintain consistent temperature control and reduce heat loss during the melting process.
Adjustable speed controls with inverter allow operators to customize the agitation intensity based on the specific fat or oil being melted.
Digital temperature displays provide real-time temperature readings. To prevent overpressure, fat melting tanks include pressure relief valves that release excess steam.
An emergency stop button is installed for immediate halting of operations in case of emergencies or malfunctions. Heating by oil circuit at 90 degree and water circuit. Designed for easy access and cleaning with removable lids, drain gate, covers, and internal components.
Available in various sizes and capacities. Tanks have insulation layers to maintain consistent temperature control and reduce heat loss during the melting process.
Adjustable speed controls with inverter allow operators to customize the agitation intensity based on the specific fat or oil being melted.
Digital temperature displays provide real-time temperature readings. To prevent overpressure, fat melting tanks include pressure relief valves that release excess steam.
An emergency stop button is installed for immediate halting of operations in case of emergencies or malfunctions. Heating by oil circuit at 90 degree and water circuit. Designed for easy access and cleaning with removable lids, drain gate, covers, and internal components.
- Phone:(+20) 122 478 7889
- Email:[email protected]
Storage Tanks
Marcony
Storage Tanks
Marcony
Storage tanks are used in chocolate manufacturing facilities, confectioneries, bakeries, and food processing plants where chocolate is a primary ingredient and for storing pharmaceutical ingredients, formulations, and sterile liquids in pharmaceutical manufacturing facilities
They maintain the temperature, viscosity, and quality of the chocolate, ensuring it remains in optimal condition for further processing or production
Tanks come in various capacities ranging from small-scale tanks for artisan chocolatiers to large-scale tanks for industrial chocolate production
Chocolate storage tanks are equipped with temperature control systems, such as heating elements or cooling jackets, to maintain the chocolate at the desired temperature range The design of the tank may include features like a sloped bottom for easy draining A hinged lid or cover for access, and sight glasses or level indicators to monitor chocolate levels Chocolate storage tanks are designed with hygiene in mind, featuring smooth surfaces, rounded corners, and sanitary fittings to facilitate cleaning and prevent bacterial growth They may also have CIP (clean-in-place) systems or removable parts for thorough cleaning and sanitation Safety features such as pressure relief valves, temperature alarms, and emergency shut-off systems to ensure safe operation and prevent accidents
Chocolate storage tanks are equipped with temperature control systems, such as heating elements or cooling jackets, to maintain the chocolate at the desired temperature range The design of the tank may include features like a sloped bottom for easy draining A hinged lid or cover for access, and sight glasses or level indicators to monitor chocolate levels Chocolate storage tanks are designed with hygiene in mind, featuring smooth surfaces, rounded corners, and sanitary fittings to facilitate cleaning and prevent bacterial growth They may also have CIP (clean-in-place) systems or removable parts for thorough cleaning and sanitation Safety features such as pressure relief valves, temperature alarms, and emergency shut-off systems to ensure safe operation and prevent accidents
- Phone:(+20) 122 478 7889
- Email:[email protected]
CHOCOLATE CONCHE
Marcony
CHOCOLATE CONCHE
Marcony
A chocolate conche is a critical piece of equipment used in the chocolate manufacturing process to refine and improve the texture, flavor, smoothness and overall quality of chocolate
They are essential for producing a wide range of chocolate products, including couverture chocolate, chocolate bars, pralines, truffles, ganaches, and chocolate coatings
They consist of a rotating shaft with agitator ensuring uniform distribution of ingredients and flavors The conche may have a jacketed design for heating or cooling the chocolate mass as needed during processing
Temperature Control: Some conches have heating and cooling
The conching process can vary in duration, ranging from 5kg/h to 1000 kg/h. During conching, the chocolate mass undergoes stages of moisture reduction, fat crystallization, flavor development, and viscosity optimization
They consist of a rotating shaft with agitator ensuring uniform distribution of ingredients and flavors The conche may have a jacketed design for heating or cooling the chocolate mass as needed during processing
Temperature Control: Some conches have heating and cooling
The conching process can vary in duration, ranging from 5kg/h to 1000 kg/h. During conching, the chocolate mass undergoes stages of moisture reduction, fat crystallization, flavor development, and viscosity optimization
- Phone:(+20) 122 478 7889
- Email:(+20) 122 478 7889
MAGNETIC FILTER
Marcony
MAGNETIC FILTER
Marcony
The primary purpose of a magnetic filter in food production is to eliminate metal contaminants that may be present in raw materials, ingredients, or finished food products
Metal contaminants can pose serious health and safety risks , leading to product recalls, customer complaints, and damage to brand reputation.
Metal contaminants can pose serious health and safety risks , leading to product recalls, customer complaints, and damage to brand reputation .
Metal contaminants can pose serious health and safety risks , leading to product recalls, customer complaints, and damage to brand reputation .
- Phone:(+20) 122 478 7889
- Email:[email protected]
Nut Sprinklers
Marcony
Nut Sprinklers
Marcony
Nut sprinkles used as toppings for various desserts, and baked goods such as ice cream, sundaes, cakes, cupcakes, pies, and pudding, cookies, brownies, muffins, scones, bread, and pastries.
Nuts like almonds, walnut, pistachios, coconuts to create nut sprinkles.
Types of Nut Sprinkles : Chopped Nuts Toasted Nuts Candied Nuts
The machine has a hopper where nuts are stored, partially transparent for easy monitoring of nut levels. A dispensing mechanism is used to release nut sprinkles onto the desired food product. Can be manual or automatic machines.
The machine typically has adjustable settings to control the quantity of nut sprinkles dispensed per unit of time or per portion of the food product. Some nut sprinkles machines are integrated into conveyor systems or have a designated dispensing area where the food product passes under the sprinkler to receive the nuts.
Safety features such as emergency stop buttons, safety guards, and overload protection may be incorporated to prevent accidents and ensure operator safety. Powered by control panel with digital displays, buttons, and settings to adjust parameters such as dispensing speed, quantity, and timing.
Types of Nut Sprinkles : Chopped Nuts Toasted Nuts Candied Nuts
The machine has a hopper where nuts are stored, partially transparent for easy monitoring of nut levels. A dispensing mechanism is used to release nut sprinkles onto the desired food product. Can be manual or automatic machines.
The machine typically has adjustable settings to control the quantity of nut sprinkles dispensed per unit of time or per portion of the food product. Some nut sprinkles machines are integrated into conveyor systems or have a designated dispensing area where the food product passes under the sprinkler to receive the nuts.
Safety features such as emergency stop buttons, safety guards, and overload protection may be incorporated to prevent accidents and ensure operator safety. Powered by control panel with digital displays, buttons, and settings to adjust parameters such as dispensing speed, quantity, and timing.
- Phone:(+20) 122 478 7889
- Email:[email protected]
Chocolate Decoration
Marcony
Chocolate Decoration
Marcony
A chocolate decoration machine is a specialized piece of equipment used in bakeries, confectioneries, and chocolate production facilities to create decorative elements and designs from chocolate.
Various decorating tools are integrated into the machine, such as decorating pens, nozzles and spray guns.
Stainless steel design driven by a motor and a gearbox. Production Capacity depending on the model and size.
Machines feature is a control panel with digital displays and user-friendly interfaces to adjust settings such as temperature, flow rate, nozzle types, and decorating modes.
Safety features such as emergency stop buttons, overload protection, and safety interlocks are incorporated to ensure operator safety during machine operation. Separate zones for tempering and decorating to ensure precise temperature management.
Various decorating tools are integrated into the machine, such as decorating pens, nozzles and spray guns.
Stainless steel design driven by a motor and a gearbox. Production Capacity depending on the model and size.
Machines feature is a control panel with digital displays and user-friendly interfaces to adjust settings such as temperature, flow rate, nozzle types, and decorating modes.
Safety features such as emergency stop buttons, overload protection, and safety interlocks are incorporated to ensure operator safety during machine operation. Separate zones for tempering and decorating to ensure precise temperature management.
- Phone:(+20) 122 478 7889
- Email:[email protected]
TURBO MILL
Marcony
TURBO MILL
Marcony
A turbo grinding mill is a high-speed impact mill used for fine and ultra-fine grinding of materials
It operates on the principle of centrifugal force, where materials are fed into the grinding chamber at high speed and subjected to intense impact forces generated by rotating impeller blades or pins
Made of stainless steel 304. – Rotor speed: 7500 rpm. – Grinding chamber: 220mm diameter. – Fineness: 40mesh to 100mesh. – Capacity: 20kg to 2000kg/h. – Has hopper, fixed on a table with 4 leg. – Classification System to ensure precise grinding performance – Powered by drive motor, gearbox, and coupling arrangement to drive the rotor at high speeds – turbo mills may include a control panel with variable speed drives and process monitoring sensor – Has cooling air system to maintain the temperature of the grinding chamber. – Has a cloth bag to collect the very fine volatile sugar. – Adding Level control to control the amount of product.
High Grinding Efficiency Versatility for different application Low Heat Generation during grinding Compact Design making them suitable for installations with limited space.
It operates on the principle of centrifugal force, where materials are fed into the grinding chamber at high speed and subjected to intense impact forces generated by rotating impeller blades or pins
Made of stainless steel 304. – Rotor speed: 7500 rpm. – Grinding chamber: 220mm diameter. – Fineness: 40mesh to 100mesh. – Capacity: 20kg to 2000kg/h. – Has hopper, fixed on a table with 4 leg. – Classification System to ensure precise grinding performance – Powered by drive motor, gearbox, and coupling arrangement to drive the rotor at high speeds – turbo mills may include a control panel with variable speed drives and process monitoring sensor – Has cooling air system to maintain the temperature of the grinding chamber. – Has a cloth bag to collect the very fine volatile sugar. – Adding Level control to control the amount of product.
High Grinding Efficiency Versatility for different application Low Heat Generation during grinding Compact Design making them suitable for installations with limited space.
- Phone:(+20) 122 478 7889
- Email:[email protected]
POWDER MIXER
Marcony
POWDER MIXER
Marcony
Material Construction: stainless steel 304 0r 316.
Bowl capacity: 5 to 2000 liters.
Powered by drive motor, gearbox, and coupling arrangement to drive the rotor at high speeds
The mixing chamber is the vessel where powders are blended. It may have internal baffles, agitators, or mixing elements to facilitate uniform mixing
Agitators, blades, or paddles inside the mixer move powders
Mixers have variable speed motor controls to adjust mixing intensity and optimize blending efficiency
Powerful spiral with two levels spirals, one internal anticlockwise spiral and one external clockwise spiral.
Safety features may include interlocks, emergency stop buttons and microswitch to ensure operator safety during mixing operations
- Phone:(+20) 122 478 7889
- Email:[email protected]
SIFTER
Marcony
SIFTER
Marcony
Food sifter, is a type of equipment used in Sieving flour, Grading and Sorting, Screening powdered ingredients and Food Ingredient Handling.
The sifter is typically constructed of stainless steel 304 to ensure hygiene, durability, and ease of cleaning.
- Rang from 200 to 1000 mm diameter, fixed on 4 legs. - Powered by vibrating mechanism motor with contactor for motor protection. - Equipped with 2 exits, one for the product for delivery to hopper and the other for disposal of foreign materials. - Electricity connection: 38o V 50 HZ 3 Ph. Food sifters often feature adjustable settings for deck inclination, vibration intensity, and screen mesh size. Safety features such as safety interlocks and emergency stop buttons may be integrated into the sifter to ensure operator safety during operation.
- Rang from 200 to 1000 mm diameter, fixed on 4 legs. - Powered by vibrating mechanism motor with contactor for motor protection. - Equipped with 2 exits, one for the product for delivery to hopper and the other for disposal of foreign materials. - Electricity connection: 38o V 50 HZ 3 Ph. Food sifters often feature adjustable settings for deck inclination, vibration intensity, and screen mesh size. Safety features such as safety interlocks and emergency stop buttons may be integrated into the sifter to ensure operator safety during operation.
- Phone:(+20) 122 478 7889
- Email:[email protected]
Screw Spiral Elevator
Marcony
Screw Spiral Elevator
Marcony
A screw feeder is a mechanical device used to transport bulk materials in a controlled manner by rotating a helical screw blade within a cylindrical casing. Spiral feeders can be horizontal, vertical and inclined.
Stainless steel elevated with different size and capacities - Powered by a drive motor with contactor for motor protection. - Equipped with a hopper fixed on chassis. - The door can be opened to clean the Screw feeder.
Stainless steel elevated with different size and capacities - Powered by a drive motor with contactor for motor protection. - Equipped with a hopper fixed on chassis. - The door can be opened to clean the Screw feeder.
- Phone:(+20) 122 478 7889
- Email:[email protected]
PUMPS
Marcony
PUMPS
Marcony
A pump specifically designed for chocolate to transfer liquid chocolate from a storage tank to a tempering machine, enrobing machine, molding machine, or packaging equipment. .
Gear or Van pump made of stainless steel (304) to ensure hygiene and prevent contamination.
.- Capacity is from 500 kg to 8 tons /hr – Heated by a water double jacketed system.
– Installed on a stainless steel base with adjustable legs. – Equipped with motor.
Gear or Van pump made of stainless steel (304) to ensure hygiene and prevent contamination.
.- Capacity is from 500 kg to 8 tons /hr – Heated by a water double jacketed system.
– Installed on a stainless steel base with adjustable legs. – Equipped with motor.
- Phone:+1 (859) 254-6589
- Email:[email protected]
BELT CONVEYOR
Marcony
BELT CONVEYOR
Marcony
A conveying system is a mechanical handling equipment used to transport materials from one location to another within a facility or between different stages of a production process.
Belt conveyors use to transport products horizontally, inclined, or vertically.
Types of conveyors: Roller Conveyors Screw Conveyors Curved conveyors Straight conveyors Chain Conveyors Bucket Elevators Pneumatic or rejection Conveyors
The drive mechanism powers the conveyor system, typically using electric motors, gearboxes, and pulleys. Rollers or Idlers: Rollers or idlers support the conveyor belt and provide smooth movement along the conveyor. Controls and automation systems manage conveyor speed, direction, start/stop functions. Accessories such as chutes, diverters, sensors, and guides.
Operate by moving materials or products along a predefined path using mechanical, gravity, or pneumatic forces. Designed for continuous or intermittent operation, with adjustable speed and capacity to accommodate varying loads. Food Processing: They are used in food processing facilities for conveying ingredients, finished products, distribution, and packaging materials.
Reduce manual labor Labor costs Repetitive tasks for workers Improve workflow efficiency
Types of conveyors: Roller Conveyors Screw Conveyors Curved conveyors Straight conveyors Chain Conveyors Bucket Elevators Pneumatic or rejection Conveyors
The drive mechanism powers the conveyor system, typically using electric motors, gearboxes, and pulleys. Rollers or Idlers: Rollers or idlers support the conveyor belt and provide smooth movement along the conveyor. Controls and automation systems manage conveyor speed, direction, start/stop functions. Accessories such as chutes, diverters, sensors, and guides.
Operate by moving materials or products along a predefined path using mechanical, gravity, or pneumatic forces. Designed for continuous or intermittent operation, with adjustable speed and capacity to accommodate varying loads. Food Processing: They are used in food processing facilities for conveying ingredients, finished products, distribution, and packaging materials.
Reduce manual labor Labor costs Repetitive tasks for workers Improve workflow efficiency
- Phone:(+20) 122 478 7889
- Email:[email protected]
Hygiene and sinks
Marcony
Hygiene and sinks
Marcony
Material Construction: stainless steel 304 0r 316.
Bowl capacity: 5 to 2000 liters.
Powered by drive motor, gearbox, and coupling arrangement to drive the rotor at high speeds
The mixing chamber is the vessel where powders are blended. It may have internal baffles, agitators, or mixing elements to facilitate uniform mixing
Agitators, blades, or paddles inside the mixer move powders
Mixers have variable speed motor controls to adjust mixing intensity and optimize blending efficiency
Powerful spiral with two levels spirals, one internal anticlockwise spiral and one external clockwise spiral.
Safety features may include interlocks, emergency stop buttons and microswitch to ensure operator safety during mixing operations
Hygiene has more than one step to reduce the spread of germs as following: Soap Dispensers. Touchless Handwashing Stations. Hand dryers. Hand Sanitizer Dispensers. Stations for Brushing the soles of shoes or boots before entering clean areas. Turnstiles to ensure organization and encourage users to sanitize before entering. Infrared sensors to measure body temperature and screen individuals for fever, a common symptom of infectious diseases. Marcony Machinary - Hygiene and Sinks
Made of stainless steel 304 or 316. Level control to level soap, water and sanitizer. Equipped with two small tanks, one soap and one sanitizer. Equipped with Glove Dispensers and Face mask Dispensers.
Operated automatically when a person places their hands under the sensor. Handwashing Timers by the recommended duration (e.g., 12seconds). Stations for brushing powered by motor. Equipped with separate electrical control panel.
Hygiene has more than one step to reduce the spread of germs as following: Soap Dispensers. Touchless Handwashing Stations. Hand dryers. Hand Sanitizer Dispensers. Stations for Brushing the soles of shoes or boots before entering clean areas. Turnstiles to ensure organization and encourage users to sanitize before entering. Infrared sensors to measure body temperature and screen individuals for fever, a common symptom of infectious diseases. Marcony Machinary - Hygiene and Sinks
Made of stainless steel 304 or 316. Level control to level soap, water and sanitizer. Equipped with two small tanks, one soap and one sanitizer. Equipped with Glove Dispensers and Face mask Dispensers.
Operated automatically when a person places their hands under the sensor. Handwashing Timers by the recommended duration (e.g., 12seconds). Stations for brushing powered by motor. Equipped with separate electrical control panel.
- Phone:(+20) 122 478 7889
- Email:[email protected]